Shell and Tube Condenser for Power Generation

Components

Shell:

A large cylindrical container that houses the tube bundle.

Typically insulated to minimize heat loss.

Tubes:

A series of tubes, usually made from copper or stainless steel, where the steam condenses into water.

The cooling water flows through these tubes.

Cooling Water Inlet and Outlet:

Connections for the cooling water, allowing it to enter and exit the condenser.

Steam Inlet:

Where the steam from the turbine enters the condenser.

Condensate Outlet:

Where the condensed water (condensate) exits the system to be reused or sent back to the boiler.

Operation

Steam Entry:

Steam from the turbine enters the shell side of the condenser.

Heat Exchange:

The steam releases heat to the cooling water flowing through the tubes, causing it to condense into liquid water.

Cooling Water Flow:

Cooling water absorbs heat as it flows through the tubes, exiting at a higher temperature.

Condensate Collection:

The condensed steam collects at the bottom of the shell and is pumped back to the boiler.

Advantages

High Efficiency: Effectively converts steam back to water, allowing for continuous operation of the power cycle.

Compact Design: Suitable for limited spaces due to its vertical or horizontal configuration.

Durability: Built to withstand high pressure and temperature conditions.

Applications

Steam Power Plants: Essential for converting thermal energy into mechanical energy.

Industrial Processes: Used in various industries where steam condensing is required.